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  1. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Lower removable bolt/stu Need to remove and clean / replace EGR valve due to hesitation at 15-1900 rpm. PCV hose replacement and swirl flap service will be done at the same time. Now…. Went to take the EGR valve off when changing coil pack and it seems it’s not removable. Front (lower...
  2. Electrical (Mk4 Mondeo)
    Hello, maybe somebody can help me here TL;DR 2008 Mondeo with 2.0 DuraTec started giving P0403 (EGR control circuit) and P0443 (EVAP control circuit) error codes, but runs well. Both valves seem to be OK. There is an intermittent parking sensor issue, but it doesn't seem to influence the EGR...
  3. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Hello, does anyone know the part nr. for the big bolt that holds the harmonic balancer (and the chain gear)? It's for a 2002 (pre-cacelift) Duratec 2.0 I am unable to find that bolt in any service manual for the MK3. I found one for a 2005-2011 Focus with the 2.0 Duratec, but am not sure...
  4. Mechanical (Ka Mk2)
    hi all, i am need of a new gear box for my wifes ka mk2 2011. this is the 1.2 duratec engine i have chance of purchasing a low mileage 2019 gearbox from a fiat 500.1.2 petrol.... will this fit the 2011 mk2 ka? thank you
  5. Exhausts / Induction (Mk3 Mondeo)
    Hello all, I have been looking for a while and have had very little luck, i am trying to find an performance exhaust for the 1.8 petrol mondeo mk3, yet i'm struggling to find any premades meaning i will more then likely have to get a custom one built which aren't cheap. However i have found...
  6. Air-Con / Heating (Mk3 Mondeo)
    Here's a detailed video on removing, and replacing, the alternator on the petrol 1.8 and 2.0. Lots of instruction for the diesels but the web seemed to lack info on the Duratec so I hope this helps some folk... I did this to replace my pulley, which is the over-running (clutch) type (OAP) -...
  7. Mechanical (Mk2 Focus)
    Hello everyone, I have a new to me 2005 Focus Mk2 2.0 Duratec which seems to behave quite strangely. I changed the oil and filters at 130,000 km when I bought it, and after 700 km the dipstick showed about 1/3 below max. Thinking I got an oil burner, I kept checking the oil almost daily, but the...
  8. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Hi, I've been catching up with maintenance over the weekend; the thermostat was on its way out, rattly swirl plates in the manifold, EGR valve errors etc. Having done those and thoroughly cleaned the oil separator plate & PCV valve, I got it all back together yesterday evening - and it won't...
  9. Ford Fiesta Mk6 & Fusion (UK) Forum - (2002-2008)
    Hi Had my MK6 ST for a few weeks now I have a squeak that is very irregular and only occurs at certain times. One day it will, the next it won't. Usually it's when I've been driving for an hour or so and the engine is warm. It can be heard when idle and is affected when I tap the accelerator...
  10. Drivetrain (Mk4 Mondeo)
    My Modeo MB Wagon would not change gears properly yesterday on the way home, had to use the tiptronic to make it shift. After stopped at a set of lights, I noticed the temperature gauge was climbing and then going back down when moving. Anyone know what could be wrong? My guess would be the...
  11. Mechanical (Mk2 Focus)
    I've a serious problem on my 2007 Ford Focus 1.8 Zetec Climate petrol. After some investigation, it appears that the throttle potentiometer is sending a signal to the ECU but the ECU is not actioning movement of the butterfly in the throttle body. We replaced the throttle body but it's not...
  12. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Where the heck is the Oil Pressure Relief Valve on my Nov2004 Mondeo 2.0l Duratec? A photo would be great.
  13. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Here's about taking the infamous inlet manifold off :crazy: to complement some of the excellent guides elsewhere here - Will be doing a separate vid on the flaps, plus PCV compons.
  14. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Here's the idiot's guide to removing, cleaning, and reinstalling the throttle body on the Duratec HE:
  15. Ford Transit / Tourneo / Connect Forum
    Hello, I've a petrol Connect from 2005 it uses the 1.8 Zetec SE / Sigma / Duratec 115hp engine; it developed a CEL with Misfire#1. Since then I have replaced: - Coil pack - plugs - wires - MAFit - fuel filter After this it was still throwing the code so the ECU was checked and the company...
  16. Ford Streetka and Sportka Forum
    Hi all, I wanted to know if anyone has had their reverse light removed and fitted a centre exit exhaust system through the reverse light hole? If this is possible does anyone know where we can purchase parts from? I can't find one place that sells centre exit exhaust systems. I know the tyre...
  17. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Hi all! A couple of weeks ago I replaced the auxiliary belt, tensioner pulley, and idler pulley on a Mondeo MK3 1.8L (pre-facelift, 2003). Lately, I have noticed a persistent "tapping" sound produced somewhere in the aux. belt area. The sound is quite obvious when idling on low RPMs, and...
  18. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Hello, What are the differences in dimensions, not stroke, between the four Duratec i4 engines crankshaft: 1.8 / 2.0 / 2.3 / 2.5? Will suit the 2.3 crankshaft in 1.8 or 2.0 engine? Same question for the 2.5 crankshaft. Thanks, Razvan
  19. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Here is another of my "dummies" guides to the Mondeo mk3. In this guide I will go through how to change a mondeo mk3 petrol filter. Haynes recommend that you do this every 4 years. You will need the following: socket set, petrol filter (doh!), jack (to raise the car then support it on axle...
  20. Mondeo Mk4 General Discussion
    So after 4 years of perfect operation, last night went to start my 2010 2.0ltr Mondeo and the engine will not start. On a long drive yesterday it started to feel a little sluggish when pulling off from low speed. Today, had the AA out, he can't hear a whine of a fuel pump. Sparks working ok...
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