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egr valve
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  1. Mechanical (Mk2 Focus)
    Hi, apologies for restarting an old thread on an old (2006) Mk 2 Ford Focus 1.8TDCi but I can not work out where the problem is being generated. My Wife's Car - used mainly for shopping runs and getting to/from a local workplace. Start the car, all warning lights extinguish as they should, but...
  2. Exhausts / Induction (Mk3 Mondeo)
    Hi, Whilst doing various other bits on the engine I thought I'd check the EGR valve. After removing it and managing to extract the rusty screws holding the motor section on top, I found the plunger pretty much stuck solid. It took a lot of force to get it to move at all, the first time & the...
  3. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Hi all, does anyone know any suppliers of radiator hoses for the Mk3 2L petrol Duratec, other than Ford agents at ludicrous prices? I need to do the thermostat and clean the EGR valve on mine, which means hose removals - and with age of the car I suspect the hoses are getting a bit brittle or...
  4. Diesel Engines (Mondeo Mk3)
    Hi All, Had my Mondeo MK3 ST drop into limp mode a few times over the last month or so and at the advice of my ex-mechanic dad over the phone (who lives too far away to take a look in person) I bought an ELM327 cable and hooked my laptop up to find a P0406 fault (see screenshot from forscan...
  5. Drivetrain (Mk4 Mondeo)
    Hi This is a follow up to my last post. Originally £142K Mondeo was running poorly especially at low revs. Took to garage and as one of the members suggested, it came up with EGR valve Fault. The valve has been removed, cleaned and replaced and additives have been added in the air inlet and...
  6. Exhausts / Induction (Mk1/Mk2 Mondeo)
    Hello to everyone! Although i follow this forum for some time now, this is the first post. I drive a Ford Mondeo 1.6 16v manufactured in 1993, powered by a ZETEC-E powerplant. I need your help on some common issue found on this particular model, namely a poor idle. I performed some checks on...
  7. Diesel Engines (Mk4 Mondeo)
    Hi All, Can anyone point me in the direction of where I can buy a repair manual for a 2009 Mondeo 2.2 (175bhp) TDCI, Haynes unfortunately do not do them. I had my engine light come on the other day, after running a diagnostics check it seems to be my EGR valve with other secondary effects from...
  8. Diesel Engines (Mondeo Mk3)
    Hi all, new to the site today and looking for some much needed advice on my Mondeo please... I've got an '07 plate Mondeo Titanium tdci, I've had this for 6 months. The problem i am having is... On starting the glow plug light remains on....The car is sluggish, if i restart the car and the...
  9. Ford Transit / Tourneo / Connect Forum
    Does anyone know of a step by step guide on how to remove the EGR valve on a Transit Connect? It is the one with the electronic motor with the black plastic cover on the end. I believe you have to remove it along with the inlet manifold, but it looks like an absolute pig, so any help would be...
  10. Diesel Engines (Mondeo Mk3)
    New to this site but thought I would ask you guys a question! :) Ive recently Brought a Mondeo 2L TDCI 2003 plate, 140,000 Miles. I've been desperate for a run around for some time and managed to pick this car up extremely cheap a few days ago. Just one thing.. The car starts and ticks over...
  11. Diesel Engines (Mk4 Mondeo)
    Hi folks, I wonder if anyone on this great forum can point me towards the root cause of a current problem I've got... I've got a 58 plate 2.0 140 Titanium with 100k on the clock. A couple of weeks ago I noticed that when 'just' on the power in 3rd, 4th, 5th (so around 2k to 2.5k rpm) I had a...
  12. Diesel Engines (Mondeo Mk3)
    Hi all I am after some advice about my car it is being a real pain in the neck. The car orignally was rattling and after taking it to a garage the duel fly wheel thing was changed. Then it was fine for a couple of months it was smoking a little out of the exhaust but no real problems At the...
  13. Egr Valve And Manifold

    I can't take credit for this photo, but it shows the inlet manifold with the EGR valve at the top. Any blanking plate would need to be fitted to the top right hole.
  14. EGR Valve 1.8TDCi

    Shown is the 1.8TDCi EGR Valve. I have circled the position where the blanking plate should be fitted.
  15. General Car Talk
    All, I have a 2006 Mondeo TDCI Ghia (full service history, 47k miles) and have read all of the conversations regarding black smoke and issues with the EGR Valve. Having cleaned the valve and having had the car in with a Ford dealer for a week now, I am pulling my hair out - Ford says it can...
  16. Fuels / Oils / Additives / MPG
    where is the EGR Valve guys ??? 1 or 2 ...... im thinking its 2 , if so... is it easy to clean??? see the attached picture many thanks, nathe
  17. Mechanical (Mk2 Focus)
    Hi, I have been getting very low power from my focus 1.8 LX TDCI. its just had a full service. i explained to the garage that the turbo may need looking at and they couldnt find any problems with it. ive searched all over the net and it has dwindled down to the EGR valve which needs a good...
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