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  1. Exhausts / Induction (Mk4 Mondeo)
    I have been puzzeling about doing an EGR delet on my 08 2.0tdci with turbo. There are a lot of conflicting statments i feel that ive read on if you should or shouldn't do it. I know that the car wont be street legal with this mod, and people gliding thorough MOT with this mod. I had issues with...
  2. Diesel Engines (Mk4 Mondeo)
    Hi, I am planning on blanking the EGR valve to test emissions following a MOT emissions problem. There seems to be two options where the blanking plate might go, In the pictures i have labelled them A or B. Does anyone know the correct place for the Blanking Plate ?
  3. Diesel Engines (Mk4 Mondeo)
    I had a trouble with p2263 turbo dtc code. I took my car down to the mechanic to get a diagnostic, they said i had a faulty EGR valve and a DPF filter that needed to be replaced(would not work with a dpf cleaning they said). I had them swap the DPF but i change the EGR valve on my own today. But...
  4. Diesel Engines (Mondeo Mk3)
    MOT last wednesday.. we failed emissions smoke test.. 2,18 average over 1.4 on plate. So.. I'm in the middle of investigations and taking some steps to guarantee it's going to get through when I take it back.. Your input / thoughts as I go, most welcome? Prior to MOT... Car since I have...
  5. Diesel Engines (Mondeo Mk3)
    Hello guys I am new to the forum so just wanted to introduce myself and at the same time pose a problem that I think many people seem to be experiencing with the EGR valve. I have a 2004 MK3 2.0 TDCI Mondeo. A couple of years back the car was going into limp mode frequently at speed during...
  6. Diesel Engines (Mondeo Mk3)
    Help needed. I own a mk3 mondeo tdci. I have error code p0405 sensor a circuit low. I have put a new egr on and also cleaned inlet manifold out. But not sure what to do with that code. Any I dead. Someone said it could be the pressure boost valve mounted on inlet manifold but bought haynes...
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  7. Diesel Engines (Mondeo Mk3)
    Hi All, Had my Mondeo MK3 ST drop into limp mode a few times over the last month or so and at the advice of my ex-mechanic dad over the phone (who lives too far away to take a look in person) I bought an ELM327 cable and hooked my laptop up to find a P0406 fault (see screenshot from forscan...
  8. Exhausts / Induction (Mk4 Mondeo)
    Hi all, any help much appreciated. My wife was driving back from Wales yesterday and the EML came on. I got hold of a code reader and it reports fault codes: P042e - Exhaust Gas Recirculation A Control Stuck Open P0490 - Exhaust gas recirculation (EGA) system -circuit high Is the EGR being...
  9. Diesel Engines (Mondeo Mk3)
    Hi, I have looked for similar threads but can't seem to find anything specific to my issue. I currently have an intermittent fault with my Mk3 ST TDCI, primarily during cold weather. Struggles to start (3-4 attempts) then when it does fire up, immediately cuts out. This can cut out 3-4 times...
  10. Mechanical (Mk2 Focus)
    Hi, I wonder if anyone can help. I have a 2006 focus 2.0 TDCI, the car has been "juddering" occasionally when driving, it feels like its starved of fuel when it judders and happens intermittently I have done all the usual thing like injector cleaner etc clean the EGR valve changed the MAF...
  11. Diesel Engines (Mk4 Mondeo)
    I have a 2008 2.2 titanium x sport 175. I will be getting a remap soon and i really want to get rid of the dpf at the same time. The DPF is doing my head in and it always seems to do a regen at inappropriate times. I have just moved up to the north of Scotland and i do little to none motorway...
  12. Diesel Engines (Mondeo Mk3)
    I'd value experienced / technical advice re my car which may or may not be worth spending money on now or is it time to scrap it and move on? Quick version of car history: 10-195k mostly motorway miles & long average journey 195-210k increasingly used for round town m-f with weekend long...
  13. Ford Galaxy Forum
    Hi Gang I've spent a load of time searching for a video or guide for removing the manifold and/or EGR on a 2.2 Q4BA engine. I've found plenty for the 2.0 but almost nothing for the 2.2 Does anyone have a link to the video or forum guide please? I've got a very badly clogged up EGR at the...
  14. Exhausts / Induction (Mk4 Mondeo)
    Hi all, been experiencing some issues with my 2012 2.2.Tdci TXS estate.had engine malfunction come on a few times in the past weeks. I have plugged it into my forscan software, and determined it was unable to complete a DPF regeneration due to a P244C fault code. So reading other threads...
  15. Diesel Engines (Mk4 Mondeo)
    Hi everyone, Sorry for the dramatic post, but I'm all out of ideas and I'm hoping that one or many of you might be able to help me out. I'm that fed up that I'm contemplating whether to cut my losses and scrap my motor :-( I have dreaded DPF problems.... The dreaded P2463 Soot loading code...
  16. Diesel Engines (Mondeo Mk3)
    I've got a mondeo mk3 2.0 tdci Euro 4 got the plug on EGR Car has eml on and some times goes limp mode Want to put an EGR delete pipe on instead of blanking it will this cause any problems other than Eml to stay on
  17. Exhausts / Induction (Mk3 Mondeo)
    I have a ford mondeo 55reg at 180,000 miles. been running great, Has recon injectors put in a year ago. But i was getting a warning about my egr valve that has been blanked of with hole in it to stop the warning light, But this was showing. When we looked at the egr valve that looks like its...
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  18. Diesel Engines (Mk4 Mondeo)
    Hi all, Hope you all had a great Christmas :) Have been experiencing an ongoing cold start issue which I'm convinced is all down to a dirty/sticky EGR valve. She requires multiple turns to get her to stay running but once warm starts every time. She's also a bit lumpy at low revs as well which...
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  19. Diesel Engines (Mondeo Mk3)
    Hi everyone, Reckon this is a common problem but as far as I know I think my EGR to Intercooler pipe has a split in it. I can feel the split in it underneath just after the first bend but just wanted to check I have the right pipe in mind. I have attached a photo (apologies if it's not clear)...
  20. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Hi All Can anyone help. I recently bought a 04 1.8 Zetec. It was running a bit ruff when I got it, a couple of days later the engine management light came on so I checked the fault code and it came up as the egr valve. OK I thought I'll stick a new one in ( what a pain in the back side that...
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