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  1. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Lower removable bolt/stu Need to remove and clean / replace EGR valve due to hesitation at 15-1900 rpm. PCV hose replacement and swirl flap service will be done at the same time. Now…. Went to take the EGR valve off when changing coil pack and it seems it’s not removable. Front (lower...
  2. Diesel Engines (Mk4 Mondeo)
    I have noticed that my car doesn't feel as punchy as normal, especially in lower gears almost feels like the brakes are partly on but have gone round and checked discs/pads and all seems ok. No signs that they are binding and most definitely no smoke or burning smell from them when parking...
  3. Ford S-Max Forum
    I have an EGR with the troublesome "vertically mounted third screw". All other screws/bolts where removed without any problems. The "third screw" is not accessable from below (it is not even visible as is blocked by the air cleaner ducting. From above access is very limited, but not impossible...
  4. Ford Galaxy Forum
    Hi all, I’m new to the forum and looking for some help!! my 2008 2.0tdci galaxy had an engine malfunction light come on, took it to my local garage who I regularly use, and they diagnosed the dpf being blocked. They suggested having it cleaned, which they did in house and the flow rate...
  5. Mondeo Mk3 General Discussion
    Does anyone know were i can get a replacement vacuum hose to go into the egr? As mine is broken
  6. Diesel Engines (Mondeo Mk3)
    This morning my Mondeo 2006 2.0 TDCI coil light came on i was slowing down for an island and the coil light started flashing and i when pressing accelerator nothing happens switch the engine off and on again and is fine for about 100 yards then the same thing, I'm replacing the EGR tomorrow...
  7. Ford Fiesta Mk7 Forum - (2008-2017)
    Hey everyone very happy to be part of the forum! Tried searching for this but couldn’t find anything but please point me in the right direction if I missed a thread got a 1.4 tdci 2010 fiesta a couple of weeks ago with dpf issues. Tried having it professionally cleaned but no joy. Tried...
  8. 1.8L / 2.0L Duratec Petrol Engines (Mondeo Mk3)
    Hi, Check engine light keeps comming on every time after dtc's reset. I have no idea what else to check. I already have cleaned the egr valve, the solenoid seems to be fine, since I can move it manually with Forscan. I swapped the whole egr unit to another car and seems to be working fine...
  9. Diesel Engines (Mk5 Mondeo)
    So I've got a 101k Mk5 2.0 TDCI leaking coolant from the EGR valve (which I understand is not uncommon). I plan to replace the EGR valve myself after being quote £1k by my local garage for the work. I've purchased a brand new, genuine Ford replacement from eBay for considerably less and watched...
  10. Diesel Engines (Mk4 Mondeo)
    L please see attached the pictrues of the code readings taking yesterday. Please advise on this. Thank you for your help and advice.
  11. Exhausts / Induction (Mk4 Mondeo)
    Hi all I have a Ford Mondeo 2008 1.8 TDCi. I would like to try cleaning the EGR with some EGR cleaner spray, but I'm not sure on where to spray it in ? Best regards Christian
  12. Exhausts / Induction (Mk4 Mondeo)
    I have been puzzeling about doing an EGR delet on my 08 2.0tdci with turbo. There are a lot of conflicting statments i feel that ive read on if you should or shouldn't do it. I know that the car wont be street legal with this mod, and people gliding thorough MOT with this mod. I had issues with...
  13. Diesel Engines (Mk4 Mondeo)
    Hi, I am planning on blanking the EGR valve to test emissions following a MOT emissions problem. There seems to be two options where the blanking plate might go, In the pictures i have labelled them A or B. Does anyone know the correct place for the Blanking Plate ?
  14. Diesel Engines (Mk4 Mondeo)
    I had a trouble with p2263 turbo dtc code. I took my car down to the mechanic to get a diagnostic, they said i had a faulty EGR valve and a DPF filter that needed to be replaced(would not work with a dpf cleaning they said). I had them swap the DPF but i change the EGR valve on my own today. But...
  15. Diesel Engines (Mondeo Mk3)
    MOT last wednesday.. we failed emissions smoke test.. 2,18 average over 1.4 on plate. So.. I'm in the middle of investigations and taking some steps to guarantee it's going to get through when I take it back.. Your input / thoughts as I go, most welcome? Prior to MOT... Car since I have...
  16. Diesel Engines (Mondeo Mk3)
    Hello guys I am new to the forum so just wanted to introduce myself and at the same time pose a problem that I think many people seem to be experiencing with the EGR valve. I have a 2004 MK3 2.0 TDCI Mondeo. A couple of years back the car was going into limp mode frequently at speed during...
  17. Diesel Engines (Mondeo Mk3)
    Help needed. I own a mk3 mondeo tdci. I have error code p0405 sensor a circuit low. I have put a new egr on and also cleaned inlet manifold out. But not sure what to do with that code. Any I dead. Someone said it could be the pressure boost valve mounted on inlet manifold but bought haynes...
    egr
  18. Diesel Engines (Mondeo Mk3)
    Hi All, Had my Mondeo MK3 ST drop into limp mode a few times over the last month or so and at the advice of my ex-mechanic dad over the phone (who lives too far away to take a look in person) I bought an ELM327 cable and hooked my laptop up to find a P0406 fault (see screenshot from forscan...
  19. Exhausts / Induction (Mk4 Mondeo)
    Hi all, any help much appreciated. My wife was driving back from Wales yesterday and the EML came on. I got hold of a code reader and it reports fault codes: P042e - Exhaust Gas Recirculation A Control Stuck Open P0490 - Exhaust gas recirculation (EGA) system -circuit high Is the EGR being...
  20. Diesel Engines (Mondeo Mk3)
    Hi, I have looked for similar threads but can't seem to find anything specific to my issue. I currently have an intermittent fault with my Mk3 ST TDCI, primarily during cold weather. Struggles to start (3-4 attempts) then when it does fire up, immediately cuts out. This can cut out 3-4 times...
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