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2.2 TDCI no start

7.4K views 14 replies 5 participants last post by  PURPLE_2L_LX  
Hi! You seem to know what you're doing👍
I wonder if it's the egr valve... 🤔
I think Purple was able to get a forum member going by blanking the egr valve. Maybe he'll be along soon to give his advice. In the meantime, sounds like you're getting enough fuel pressure...if you crack open an injector nut you're getting fuel coming out... right?
 
Have you got a decent code reader? Some generic ones don't pick up all the Ford codes apparently. If you get one from Tunnelrat electronics and run Forscan, - either a free download for Windows or a small fee for an Android version - might get better clues. btw, it's better to clear the codes then see which ones return, as you don't know how old the ones are that you're reading.
btw, if you disconnect the common rail pressure sensor, you WILL get a fault condition and the engine will NOT start, so dunno what the RAC guy was doing.... 🤔
Also, if you can monitor live data, then monitor frp, (fuel rail pressure,) disconnect the IMV connector and the electrical connectors to all 4 injectors, crank the engine for no more than 30 secs at a time, if the pump is good then you should see a minimum pressure of 1000 bar. Note: don't expect the engine to start, unlike the last person I told about this test!
 
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If you disconnect the fuel rail pressure sensor, then it WILL generate a fault code and iirc the eml light on the dash will flash. (it senses that the sensor has been disconnected... Try it!)
 
Just disconnecting the injectors and turning on the ignition will generate fault codes! If you're not getting any then you need a better code reader, like those from Tunnelrat electronics.
I don't get how you're reading 1800 bar, then only 307 with IMV and injectors disconnected. If we take the 380 bar as a true max pressure from the pump, then either it's deceased or a very leaky injector is stealing all the pressure. Have you got a leakoff test kit? If not, they're very cheap last time I looked.
btw, the ecu needs to see a min pressure of 200 bar and a min rpm of 250 before it ALLOWS the engine to fire... so your low frp reading in the last window would explain why its not even trying to fire.